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STAUFF SWG Stud Welding System

STAUFF is using this proven principle of stud welding for the installation of pipe, tube, hose and cable clamps in the Standard and Twin Series (according to DIN 3015, parts 1 and 3) with M6 mounting thread, where female threaded weld studs replace the regular weld plates; distance plates made from plastic provide the necessary spacing between the clamp bodies and the substructure. If required, the system can also be adopted for alternative fastening methods, e.g. for clamping belts, cable ties or corrugated cable protection hoses.
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STAUFF Clamps
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DIT-SR6-SWG-WG-25
Price only available on request
Item Designation
STAUFF Item No.
DIT-SR6-SWG-WG-25
6100013742
Item Designation
STAUFF Item No.
DIT-SR6-SWG-WG-25
6100013742
DIT-SR6-SWG-WG-30
Price only available on request
Item Designation
STAUFF Item No.
DIT-SR6-SWG-WG-30
6100013704
Item Designation
STAUFF Item No.
DIT-SR6-SWG-WG-30
6100013704
Kit-SWG-WI06-STARTER
Price only available on request
Item Designation
STAUFF Item No.
Kit-SWG-WI06-STARTER
6100036190
Item Designation
STAUFF Item No.
Kit-SWG-WI06-STARTER
6100036190
SWG-AGS-1a
Price only available on request
Item Designation
STAUFF Item No.
SWG-AGS-1a
6100013723
Item Designation
STAUFF Item No.
SWG-AGS-1a
6100013723
SWG-AGS-2
Price only available on request
Item Designation
STAUFF Item No.
SWG-AGS-2
6100013714
Item Designation
STAUFF Item No.
SWG-AGS-2
6100013714
SWG-AGS-3
Price only available on request
Item Designation
STAUFF Item No.
SWG-AGS-3
6100013715
Item Designation
STAUFF Item No.
SWG-AGS-3
6100013715
SWG-AGS-4
Price only available on request
Item Designation
STAUFF Item No.
SWG-AGS-4
6100013716
Item Designation
STAUFF Item No.
SWG-AGS-4
6100013716
SWG-AGS-5
Price only available on request
Item Designation
STAUFF Item No.
SWG-AGS-5
6100013717
Item Designation
STAUFF Item No.
SWG-AGS-5
6100013717
SWG-AGS-6
Price only available on request
Item Designation
STAUFF Item No.
SWG-AGS-6
6100013718
Item Designation
STAUFF Item No.
SWG-AGS-6
6100013718
SWG-AGS-7
Price only available on request
Item Designation
STAUFF Item No.
SWG-AGS-7
6100013719
Item Designation
STAUFF Item No.
SWG-AGS-7
6100013719
SWG-AGS-8
Price only available on request
Item Designation
STAUFF Item No.
SWG-AGS-8
6100013720
Item Designation
STAUFF Item No.
SWG-AGS-8
6100013720
SWG-DIP-1-PP-BK
Price only available on request
Item Designation
STAUFF Item No.
SWG-DIP-1-PP-BK
6100013724
Item Designation
STAUFF Item No.
SWG-DIP-1-PP-BK
6100013724

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STAUFF Online Page-Flip Catalogue

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STAUFF Online Page-Flip Catalogue
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STAUFF Product Catalogue

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Catalogue STAUFF Clamps
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Catalogue STAUFF Clamps
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STAUFF SWG

Stud Welding of STAUFF Clamps

In many areas, stud welding is considered to be the most economic fastening method for components and is sometimes even the only technically feasible solution. Because the stud is joined with the substructure over the entire surface of the stud, a high strength of the joint can be achieved.

Now also for clamps according to DIN 3015

STAUFF is now using this proven principle for the installation of pipe, tube, hose and cable clamps in the Standard Series (according to DIN 3015, part 1) as well as in the Twin Series (according to DIN 3015, part 3) with M6 mounting thread, where female threaded weld studs replace the regular weld plates; distance plates made from plastic provide the necessary spacing between the clamp bodies and the substructure. If required, the system can also be adopted for alternative fastening methods, e.g. for clamping belts, cable ties or conduit hoses. 

Components and assembly tools

In addition to the individual components – weld studs, distance plates, clamp bodies and metal hardware required – STAUFF also provides the correspondingly designed assembly tools such as the weld inverter and the weld gun with distance tube, stud retainer and distance adaptor for DIN 3015 clamps. The lightweight and compact weld inverter works without high-voltage current.  

Considerable savings potentials

Thanks to increased productivity and flexibility for the installation of clamps, the system offers considerable savings potentials for users with significant processing volumes, especially when working in horizontal or overhead position. The amount of rework on welding locations can be significantly decreased, and material distortion is reduced to a minimum through low thermal stress. 

Main Advantages of the STAUFF SWG Stud Welding System

  • Significant time and cost savings by a quicker welding process and reduced rework on welding locations 

  • Material distortion reduced to a minimum through low thermal stress (particularly significant when handling thin metal sheets) 

  • High degree of safety and protection against corrosion due to a welded joint over the whole surface 

  • Lightweight and compact designed welding inverter 

  • By default no shielding gas or ceramic ferrule required 

  • Works without high-voltage current

Components of the STAUFF SWG Stud Welding System

Weld Stud with Female Thread SWG-SF
Distance Plate for DIN 3015 Clamps SWG-DIP
Starter Kit SWG-WI06
Weld Inverter SWG-WI06
Weld Gun SWG-WG
Distance Adaptor SWG-AGS
Stud Retainer SWG-SR6
Distance Tube DIT-SR6-SWG

High degree of strength and safety

The joint of the weld stud with the substructure impresses in particular with a high degree of strength and safety, which is at least at the same level as for regular weld plates.

Ground Cable SWG-GC

STAUFF Items for Sale Online

The STAUFF web shop allows commercial customers and users to purchase and order the products displayed in this category online – quickly, easily, safely, and economically priced.

STAUFF supplies a full range of products for mechanical and plant engineering and for industrial service and maintenance with more than 50,000 individual standard hydraulic components in 10 product groups. On request, STAUFF also provides customer and application-specific system and special solutions according to specific requirements.

A wide range of original STAUFF products are permanently available from stock.

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